Aseptic Filling Machine Lit Up Chinese Dream

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At the beginning of Newamstar 2013 fiscal year which is full of confidence and hopes, Newamstar 24,000BPH aseptic filling line in FuQuan was first-time-correct during trail run. This good news was reported on the internal newspaper of FuQuan as title 《History will Remember Today》.

Newamstar CEO Mr. Ho sent congratulation letter to FuQuan after heard this good news to express thanks to all people who devoted mostly to design, procurement, manufacturing and installation of aseptic filling line. FuQuan speaks highly of engineering team of Newamstar, acclaim us as “Liquid Packaging Leader in China” , make us to be proud of ourselves. Customer’s acclaim is the motivation for us to be better all the time. Newamstar is absolutely not able to be so successful without long term supports and trust from our loyal customers like FuQuan. So we will cherish customers’ trust and support, and keeping humble, pragmatic and energetic to compose a brand new epic for both Newamstar and Chinese liquid packaging industry.

Mr. Ho emphasized that talent resource is the core competitiveness of enterprise. With the devotion of emerging  Newamstar team, we make so many great achievements like Aseptic Filling Line, Blow Moulding Machine and Blowing-Filling-Capping Combiblock which makes us remarkable and respected. But we still must be struggling together and make good for deficit for our splendid future.

The past is unforgettable, it gives us power to be energetic. Now we are standing on a brand new starting point, begin running into the future, there is no best only better!

Here are specially published FuQuan reports for inspiring Newamstar to make persistent efforts to realize medium-term strategic goals! And show our thanks to FuQuan for its trust and support and those customers who struggling with us for a long time. We are going forth constantly with the tolerance and encouragement from customers.

FuQuan Diary Industry,  striving to be NO.1 in western China.

MianYang which located in the northwestern sichuan basin is the unique sci-tech city in China which approved by state council, it is honoured as “Western Silicon Valley”. As the second largest city in Sichuan, MianYang is also the core city of Chengyu economic area, and praised as “Pearl of Sichuan”.  Well-known Chinese great ancient poet——Li bai was born here.

In MianYang, FuQuan developed from a small regional enterprise to a large company which has Sichuan famous brand, from single Tetra Pac line to worldwide leading Aseptic Filling line, now it has become the leading diary company in western China. FuQuan is concentrating on producing high-quality products, building famous brand, achieving peak career. Nowadays, FuQuan is getting more specialized, larger scale, striving to be the NO. 1 of western China in dairy industry.

With the development of dairy industry, information has been widely shared among whole industry. Newamstar——the unique Chinese company which is able to supply mature and reliable aseptic filling technology, there are more than 50 Newamstar aseptic filling line operating worldwide which capacities are higher than 24,000BPH, include Dali group, Otsuka Pharmaceutical(Japan),  Blackcow, New Zealand Dairy and so on. After getting above news, FuQuan make up mind to carry out a new project for realizing development goals with the assistance from Newamstar.

After gaining insight into Newamstar, all doubts and thoughts had been eliminated by the reliable products, abundant technology strength and quality after-sale service of Newamstar. April 2012, president Zhang of FuQuan came to Newamstar headquarter personally to sign agreement of Turn-Key project of 24,000BPH (500ml) peanut milk aseptic filling line, include 60T water treatment, 15T preparation system, Rotary Blow Moulding Machine (500ml, 16 cavities), Rotary Blow Moulding Machine (1500ml, 10 cavities), sanitary air conveyor, aseptic filling monoblock, filled bottle conveyor and all secondary auxiliary devices.

Good start heralds following splendid corporation between FuQuan and Newamstar.

Today will be eternally remembered

On December 2, 2012, the project which includes water treatment, preparation system and aseptic filling line achieve successful trail production for once only after 68 days installation and commissioning. The short run production of 6 kinds of beverages by this line ensured the FuQuan dealer meeting which in Chengdu On December 8 was successfully hold. This also broke the shortest time record from installation to production of Newamstar aseptic filling line.

FuQuan put forward the clear request when Newamstar first team personnel arrived at site on September 22, 2012: finish commissioning of all equipments before November 20, produce qualified product before December 5. Much pressure from such a urgent project schedule, all personnel form Newamstar prepared to meet the challenge for finishing the project on time. However, the factory site had not been completed, only some equipments of aseptic filling line had been transported to here, nobody has sure grasp of on time finish. Facing such a difficult situation, personnel form Newamstar worked overtime every day, even till 11 o’clock in night. Every one devoted themselves to realizing the FuQuan dealer meeting held on time.

Our responsibility is to come customer’s dreams true. After hard work and collaboration day and night, we didn’t lose the great trust from FuQuan. During this project, we were practiced and learned a lot of experience. On December 8 2012, FuQuan’s dealer meeting for new products was held successfully, meanwhile a bright-colored silk banner was given away to Newamstar by FuQuan: Elite team, superb efficiency. That means Newamstar acquired recognition from customer for the good installation and commissioning as the Chinese leading beverage packaging company.

Some many examples which reflect the passion of Newamstar was the base for us to enjoy happiness, it is also the steps of a industry’s development, we are all moved by them and inspired.

Lit up China Dream, let us sing a song and enjoy the property together.

NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK

Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing system, filling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.

  • Product Range: Production capacity from 12,000 BPH to 80,000 BPH.
  • Applications: It is applied to PET bottled pure water, carbonated soft drink, juice, liquid dairy, liquid condiment and household & personal care products, etc.
Newamstar High-speed Blowing-filling-capping Combiblock

Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.

Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.

High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.

Sanitary and washable capper:Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.

Driven by innovation and win the market by quality!

Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.

As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.

INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!

In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.

With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation oflogistics model with the function of data collection, management and data tracing is being more widely used in the market.

Intelligent stereoscopic warehouse system: the first choice of beverage factory to upgrade the modern warehousing and logistics

As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstaroptimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.

System composition:

  • Goods transition and storage – high rise shelf, tray and container.
  • Check in & out device – palletizer.
  • Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
  • WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
  • WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.

A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse, Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage systemIntegrated, automated and intelligent.

In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software FlexSimand excellent simulation designers, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.

Currently, Newamstar are upgrading internal logistic systembased on stereoscopic warehouse system, will build automated logistics system by using AGV non-rail Intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.

New age, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.

1 COMMENT

  1. After gaining insight into Newamstar, all doubts and thoughts had been eliminated by the reliable products, abundant technology strength and quality after-sale service of Newamstar. April 2012, president Zhang of PeiQuan came to Newamstar headquarter personally to sign agreement of Turn-Key project of 24,000BPH (500ml) peanut milk aseptic filling line, include 60T water treatment, 15T preparation system, Rotary Blow Moulding Machine (500ml, 16 cavities), Rotary Blow Moulding Machine (1500ml, 10 cavities), sanitary air conveyor, aseptic filling monoblock, filled bottle conveyor and all secondary auxiliary devices.

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